AGGLOMERATORS

Agglomerators

Westpro Agglomerators are trusted worldwide to take on the toughest challenges while delivering consistent, reliable results. From heap leaching to material handling, our Agglomerator solutions are expertly configured to fit the specific needs of your project, improve operational productivity, and, ultimately, maximize the return on your investment.

Why Westpro Agglomerators?

Up to 400HP (298kW) high-performance drives.
Rubber lining for wear and abrasion protection (other lining options available).
Internal lifting bars on the drum, to gently tip the material and promote agglomeration.
Scalable throughput rates for growing operations.
Fully configurable with options such as additional spray bars, and fixed or adjustable drum angles.
Seamless integration with existing equipment and/or auxiliary equipment, such as exhaust gas cleaning systems.
Hardened steel trunnion wheels and push rollers for increased equipment longevity.
Consistent, uniform results for optimal downstream processing.

*2.4m (8ft) diameter chain drive Agglomerator on-site in Mexico*

Download our brochure for more details including advantages and application.

Applications

Heap Leaching: Enhancing metal extraction by producing strong agglomerates with permeability.
Pelletizing: Primarily used in the iron ore industry to form uniform pellets.
Granulation & Briquetting: Compacting fine particles (e.g., in the coal industry and waste management) for easier handling and transport.
Fertilizer Production: Granulating fine powders into uniform pellets for better handling and controlled release.

CHAIN DRIVE AGGLOMERATORS

Westpro’s Chain Drive Agglomerators are built for durability and efficiency, making them the most standard choice for heavy-duty ore agglomeration. Featuring a high-horsepower chain drive system, these agglomerators excel in high-tonnage applications while maintaining low maintenance costs. Engineered for long service life, the Chain Drive Agglomerator by Westpro delivers reliable performance in demanding operations, year after year.

Key Advantages

✔ Durable design – Built for tough operating conditions

✔ High tonnage applications – Handles large material loads efficiently

✔ Long life cycle – Engineered for extended operation

✔ Low maintenance cost – Reduces downtime and operating expenses

Left: Two 3m (10ft) diameter chain drive Agglomerators at a gold heap operations in Mexico

Model	Diameter x Length (Feet)	Tons Per Hour (Copper Leach)	Tons Per Hour (Gold Leach)
AG310CD	3′ x 10′	15 – 22	18 – 26
AG416CD	4′ x 16′	45 – 65	50 – 75
AG518CD	5′ x 18′	80 – 110	90 – 130
AG622CD	6′ x 22′	135 – 195	155 – 230
AG724CD	7′ x 24′	200 – 285	230 – 345
AG830CD	8′ x 30′	325 – 470	375 – 560
AG930CD	9′ x 30′	415 – 590	475 – 710
AG1030CD	10′ x 30′	510 – 730	585 – 875
A1140CD	11′ x 40′	825 – 1180	940 – 1413
AG1233CD	12′ x 33′	810 – 1156	925 – 1390
AG1240CD	12′ x 40′	980 – 1400	1120 – 1680

TIRE DRIVE AGGLOMERATORS

Westpro’s Tire Drive Agglomerators offer a proven, yet cost-effective, solution for ore agglomeration by eliminating the need for riding rings and instead, utilizing heavy-duty rubber tires. These agglomerators ensure high-quality agglomeration with precise process control through its comprehensive VFD package. Thanks to its simplified drum alignment and quick delivery time, this agglomerator provides a very reliable and economical choice for a variety of mineral processing applications.

Key Advantages

✔ Optimized Drum Design – Reduces maintenance downtime and spare parts cost through the use of heavy-duty rubber tires, rather than the traditional riding rings.

✔ Adjustable Slope frame – Utilizes a hydraulic sloping mechanism for precise control over residence time.
✔ Versatile Processing Capability – Suitable for a variety of standard tonnage applications. Cost-effective solution for agglomeration
✔ Quick Lead Times to Match Project Need – Westpro’s Tire Drive Agglomerators have some of the best lead times of any capital equipment in the industry!

Left: 2.4m (8ft) diameter tire drive Agglomerator at the Westpro shop in Ontario, Canada

Model	Diameter x Length (Feet)	Tons Per Hour (Copper Leach)	Tons Per Hour (Gold Leach)
AG612TD	6′ x 12′	60 – 80	70 – 100
AG816TD	8′ x 16′	140 – 190	160 – 249
AG830TD	8′ x 30′	260 – 375	300 – 450
AG930TD	9′ x 30′	331 – 470	380 – 570
AG1030TD	10′ x 30′	410 – 585	470 – 700
AG1233TD	12′ x 33′	650 – 925	740 – 1110

GEAR DRIVE AGGLOMERATORS

Westpro’s Gear Drive Agglomerators are engineered for the highest-tonnage ore agglomeration applications. Featuring a heavy-duty gear transmission system, these agglomerators provide precise torque control, superior power transfer efficiency, and reduced mechanical losses compared to conventional alternatives. The enclosed drive system ensures minimal exposure to contaminants, reducing wear and extending operational lifespan. Optimized for heap leaching operations, Westpro’s agglomerators produce uniform, high-strength agglomerates, improving percolation rates and metal recovery efficiency.

✔ High-torque gear drive system – Delivers superior load-handling capacity for high-tonnage applications
✔ Precision-engineered power transmission – Maximizes energy efficiency and reduces operational losses
✔ Enclosed, low-maintenance design – Minimizes wear from dust, moisture, and abrasive materials
✔ Optimized agglomeration dynamics – Ensures uniform particle binding for improved leach solution flow
✔ Heavy-duty construction – Designed for continuous operation in the toughest mineral processing environments

Model	Diameter x Length (Feet)	Tons Per Hour (Copper Leach)	Tons Per Hour (Gold Leach)
AG1340GD	13′ x 40′	920 – 1315	1050 – 1580
AG1550GD	15′ x 50′	1530 – 2190	1750 – 2630

Heavy-Duty Projects Deserve Heavy-Duty Solutions

Built with high strength steel and abrasion resistant liners, Westpro Agglomerators take on every new project with confidence. The heavy-duty construction ensures superior durability and minimal maintenance required.

Your Process, Your Way

No two projects are alike, and your equipment shouldn’t be either. Westpro Agglomerators are fully configurable to meet your unique requirements!

Big on Performance, Small on Energy Use

Westpro Agglomerators feature energy-efficient motors and components that deliver high performance while keeping power consumption in check. This results in lower operating costs, reduced environmental impact, and uncompromised results.

Uniform Results You Can Count On

The Agglomerator is designed to produce consistent, uniform pellets/granules and give you the most optimal results, whether you’re heap leaching, material handling, or downstream processing. Consistency means better efficiency, less waste, and improved profitability, and Westpro Agglomerators deliver.

Scale Up with Confidence

Whether managing fluctuating feed rates or scaling up to meet growing demands, Westpro Agglomerators deliver the high throughput rates you need at any scale.

Maintenance Made Easy

Downtime costs money – we get it. That’s why Westpro Agglomerators feature a modular design with easy-to-access parts for quick maintenance and minimal disruptions. Keep your team productive and your operations on track with equipment that’s as easy to maintain as it is durable.

Seamlessly Integrated Into Your Operations

Westpro Agglomerators are designed to seamlessly integrate with your existing systems and operational flow. Our process and design engineers are here to ensure there are no costly overhauls or compatibility headaches—just smooth, efficient integration that keeps productivity moving forward.

Cleaner, Safer Work Environments

Dust control isn’t optional – it’s essential. Westpro Agglomerators come equipped with features to minimize dust generation, including reliable seals for trustworthy dust containment, integrated spray systems for effective dust control, and optional dust collectors for even further dust management.

Built for Today’s Sustainability Standards

Stay ahead of the curve with equipment that meets environmental standards. From energy-efficient motors to advanced dust and noise control, Westpro Agglomerators help you align with corporate sustainability goals without sacrificing performance.

A Smart Investment for Long-Term Value

Quality pays for itself. That’s why our Agglomerators are designed with a focus on lifecycle value, balancing upfront cost with reduced operating expenses, minimal downtime, and improved efficiency. The result? A clear return on investment and long-term savings for your operation.